Come and watch us make it.
Our unit is in Chinniyampalayam. It is open to customers. Most people who visit buy, because seeing is believing.
How it's made
We control every layer. We don't buy pre-assembled blocks and slap a cover on them. Here is how your mattress is built, from raw material to final stitch.
Materials In
We source high-density rubberised coir and natural latex pin-core sheets from trusted Kerala estates, and high-resilience (HR) foams. Everything is visually inspected and density-tested before it enters the assembly floor.
Precision Cutting
Using industrial vertical band saws, we cut the raw blocks down to your exact specifications. Whether it's a standard King size or a custom cut with a corner notch for an antique four-poster bed, the tolerance is within millimetres.
Layering
This is where the firmness is engineered. We bond the support core (like 100D coir) to the transition and comfort layers (like soft latex) using non-toxic, solvent-free adhesives applied via pressurized spray systems.
Quilting and Stitching
The fabric casing isn't just slipped on. The top panel is quilted to a layer of soft peeling foam on our multi-needle quilting machine to create the plush surface. Then, the heavy-duty tape edge machine binds the top, bottom, and border panels together to lock the core in place.
Finishing & Quality Check
Every mattress is manually pressed, brushed, and measured. We check the tape edge for straightness and ensure the overall dimensions match the order exactly before wrapping it in heavy-gauge protective plastic for delivery.
The raw materials
Ask our team about the materials and construction of each mattress model.
Rubberised Coir (100D)
Sourced from KeralaCoconut husk fibre bound with natural latex sap. It is extremely breathable, preventing heat buildup, and provides the rigid orthopaedic base layer that Indian climates demand.
Natural Pin-Core Latex
Sourced from KeralaAsk our team about the exact latex composition and layer specification for each model. Pin-core perforations are part of some latex constructions; the complete mattress design affects its feel.
High-Resilience (HR) Foam
Premium gradeA high-density polyurethane foam that returns to its original shape faster than standard foam. Used as a supportive transition layer or a core base for non-coir models.
Visco-Elastic Memory Foam
Pressure reliefReacts to your body heat to mold exactly around your shoulders and hips. We use it strictly as a top comfort layer, usually bonded to a firmer base to prevent sinking.
Individually Wrapped Pocket Springs
Zero motion transferUnlike old bonnell springs that are wired together (meaning if one side moves, the whole bed shakes), pocket springs operate independently. Each high-tensile steel coil is wrapped in its own fabric pocket.
This provides targeted support to heavier areas like your hips, while completely isolating motion. If your partner tosses and turns, you won't feel a thing.
The Team
Real people crafting real products. We aren't a marketing agency, we are manufacturers.
Founder Name
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Production Lead
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Cutting Specialist
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Delivery & Install